Syntegon Unveils Sustainable, Intelligent Machine Design | Packaging World

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After a major corporate rebranding of food and pharmaceutical packaging original equipment manufacturers (OEMs), they launched their first virtual exhibition as a platform to introduce new products and interact with customers.

The processing and packaging industry and the world are undergoing tremendous changes, which are the result of megatrends, such as the social and economic significance of the coronavirus pandemic and the call-to-action for sustainable development, which forces companies to take action to protect their lives. surroundings.

In such an era, it needs business agility and operational flexibility, and Syntegon Technology quickly became an expert in both.

The company recently underwent its own major transformation when it announced the launch of a new brand globally in January. Syntegon Technology is the predecessor of Bosch Packaging Technology, a subsidiary of Bosch Group. It was acquired by CVC Capital Partners at the end of 2019 and became an independent company headquartered in Waiblingen, Germany. Shortly thereafter, in March, Dr. Michael Grosse was appointed as the new CEO. Grosse was recently a member of Tetra Pak's management committee and has an extensive background in mechanical engineering, new product development and global services in the food industry.

And more. The core of everything is the commitment to sustainability, which is a major theme of the company’s virtual exhibition, which starts today and lasts until May 13

. The online exhibition will serve as a platform to showcase the company's latest innovations, including the release of new machine designs. The exhibition is scheduled to be exhibited at interpack 2020, which has been postponed until 2021 due to the COVID-19 crisis.

Grosse said in his opening remarks this morning: "Syntegon stands for synergy, technology and attention to the future." "The new corporate green emphasizes the importance of sustainability and health. These aspects are also reflected in our new In machine design, this is the first time we have exhibited at a virtual trade show."  

An important feature of the new design is the user-friendly interactive area highlighted in white. It creates a clear user interface and usually makes the machine easy to operate. Elements of the new design include an optimized human-machine interface (HMI), a logo that is seamlessly integrated into the surface, type name and status indicators. In the future, other components may be integrated, such as wireless charging stations for tablets, which can be used to run augmented reality service programs. The new machine design is also easy to clean, which further improves hygiene.

Grosse started a virtual show by glimpsing the company's own health and pointed out that its annual sales for fiscal year 2019 were 1.33 billion euros, slightly higher than the previous year's figures. As a result, despite the downturn in the mechanical engineering field, performance remained stable.

Of course, many things have happened since the end of 2019, especially the pandemic, which greatly affected Syntegon's customer base. Grosse said: "Our customers are companies in the pharmaceutical and food industries." "During the corona crisis, their demand was particularly high, and in many cases, their production was increased. To support them, Syntegon expanded its Customer service activities and new measures have been introduced. These include increasing the delivery of spare parts and providing customer service through digital solutions."

For this reason, digitization and virtualization of business is a trend, so far, for companies, this trend has been good, and may continue. Grosse said: "In fact, for some time, we have been conducting key meetings within the scope of the customer's project, including model demonstrations and factory acceptance tests."

In the pharmaceutical field, Syntegon provides a wide range of solutions, from a single machine to a complete production line, which can be used at every stage of the process of development, production, filling, inspection and packaging of liquid and solid dosage forms. Drug changes and dosage forms have become more and more versatile, and fewer and fewer specialized drugs have been produced for smaller patient groups. In addition, pharmaceutical companies are playing a key role in the fight against the COVID-19 crisis in finding the form of a vaccine, while also continuing to produce drugs for the treatment of patients, including painkillers, antibiotics, anesthetics or to treat patients during artificial respiration. Muscle relaxation drugs.

"Syntegon is adapting to these market developments," Uwe Harbauer, member of the Pharmaceutical Executive Committee, said at a virtual press conference today. "Using our highly flexible system, which can be put into production without a long delivery time, and is designed for future modifications, our customers can quickly bring new products to the market. We have fast delivery times and The modular system for the efficient start-up process also enables the company to adjust the dosage form, product format, speed and volume in a short period of time."

In the food sector, Syntegon provides packaging for dry food, such as bars, baked goods and coffee, as well as frozen food and dairy products. Clemens Berger, a member of the Food Executive Board, pointed out that the company has noticed for some time that the product range has grown by double-digit percentages. In addition, consumers and retailers are increasingly demanding regional, seasonal and specialty products, such as organic, vegan or gluten-free foods. Products are becoming more and more diverse in shape and texture, which increases the demand for flexible feeding or handling systems.

Berg said: "E-commerce is developing rapidly, especially in Asia, with a growth rate of 20%." "Therefore, in the case of small orders, the demand for small-volume products is increasing. There is a shortage of skilled workers and labor. Rising costs have led to an increase in the degree of automation. We expect that the market demand for robotic solutions will more than double in the next few years."

During this period

Free for online participants, there are many lectures, interactive chats with customers and demonstrations about new product innovations, including new TPU paper forms, fiber-based filling and sealing machines for primary packaging. For example, manufacturers of food, hygiene products, and cosmetics can use it to produce mainly fiber-based packaging solutions for single-use and single-serve packaging that were previously packaged in plastic. The machine is combined with special FibreForm paper from the paper manufacturer Billerud Korsnäs to form structural shells that stand out on store shelves and can be fed completely into the paper recycling process. 

Syntegon provides retrofit kits that can be used to modify existing systems to work with sustainable materials and provide comprehensive recommendations on environmentally friendly and efficient packaging processes. An innovation in this area is the "paper-on-paper" retrofit kit for horizontal flow packaging machines, which can be used to process cold-sealed and heat-sealed release paper. The kit includes an automatic packaging forming unit and a sealing clamp specially designed for packaging paper. The systems of global chocolate manufacturers have used it to package their products in paper.

In addition, Syntegon is collaborating with partners on other methods, such as new materials, such as cellophane, which can expand the application of fiber-based packaging-such as paper bags with windows, or replacement of plastic trays for biscuits with paper solutions package.

The new flexible filling product portfolio for liquid medicines is another highlight of the Syntegon virtual trade show. The individually configurable modular machine concept for processing small and medium batches is a wise answer to the growing demand for medicines in smaller patient groups. Whether it's a syringe, a vial or a cartridge – the pharmaceutical manufacturer can choose the individual module needed to create a filling line that meets their specific needs, including a built-in isolator for sterile and highly effective active ingredients. At the same time, because of the new software solutions, valuable data can be obtained, which can be used to track and enhance product safety.

Syntegon also launched its new Sepion coater series. Advanced tablet coating equipment can handle sealed materials during filling, sampling and emptying. This makes the technology suitable for coating tablets with high-potency active ingredients. The optimized drum geometry and its advanced spraying system improve the flow of process air and reduce process time. In addition, the coater has high flexibility, with a filling capacity of 10% to 100%, and six sizes from 175 to 1,000 liters to choose from.

The new ACE (advanced carton erector) platform is another example of Syntegon's smart technology. The platform has high-speed molding capabilities and can handle cartons of various sizes. It can form cartons and pallets without glue, and special lock or ultrasonic technology is used for this purpose. The ACE platform is suitable for packaging such as baked goods, snacks, cereal bars and frozen foods, and products outside the food industry.

Grosse said: "Our machines not only look beautiful, but also embody smart and sustainable technology." "In the future, our focus will continue to be on this."

Grosse said the company has extensive experience in developing and integrating software solutions and uses connected components as well as components enhanced by artificial intelligence. "With all of this, we attach great importance to ensuring that complex technologies are easy to use."

In the field of sustainable development, the company's strategy is first to design machines for environmentally friendly packaging, and secondly to transform existing sustainable packaging systems (such as paper and single materials). "When developing future-oriented packaging solutions, we also rely on cooperation with qualified partners. We not only accompany our customers as machine suppliers, but also accompany us as consultants towards a sustainable future." He said.

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